Belzona 1151 (Smoothing Metal)

A 2-part epoxy paste for rebuilding pitting and metal loss caused by erosion and corrosion.

Belzona 1151 (Smoothing Metal)

A 2-part epoxy paste for rebuilding pitting and metal loss caused by erosion and corrosion.
Description

A 2-part epoxy paste for rebuilding shallow pitting in metals damaged by erosion and corrosion. This solvent-free material is specifically formulated to easily fill in areas of corroded metal loss up to 6 mm deep, quickly restoring large areas and avoiding hot work and plate welding. Belzona 1151 (Smoothing Metal) will not corrode and will resist a wide range of chemicals.

This composite repair material is ideally suited to be overcoated with other epoxy coatings for long-term protection against the effects of erosion, corrosion, and chemical attack. Belzona 1151 (Smoothing Metal) epoxy metal pitting belongs to Belzona products series 1000.

  • Multi-purpose durability: suitable for rebuilding pitting and metal loss up to 6 mm deep. 
  • Application and cure at room temperature: no hot work is involved, ensuring safety and convenience.
  • Excellent erosion and corrosion resistance: withstands exposure to a wide range of chemicals and conditions.
  • Fast cure: facilitates rapid return to service. 
  • Simple application: easy to mix and apply even on large areas 
  • Reduced health and safety risks: Being solvent-free, it minimizes potential hazards.
  • No shrinkage, expansion or distortion: maintains dimensional stability after application.
  • Excellent adhesion to metals: Bonds strongly to stainless steel, carbon steel, aluminum, brass, copper, and more.  
  • Excellent chemical resistance: Withstands exposure to a wide range of chemicals.
  • Excellent electrical insulation characteristics: Provides reliable electrical insulation properties.
  • Resurface of pitted metal surfaces in equipment such as process vessels, heat exchangers, and pumps 
  • Repair of cracks and holes on the engine and pump casings, pipes, tanks, and other equipment 
  • Repair of damaged shafts and hydraulic rams 
  • In-situ flange repair 
  • High strength structural adhesive for metal bonding
  • Creation of irregular load bearing shims and reforming of bearing housing 

* All products are subject to regional restrictions. Check with your local Distributor for more information.



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QUESTIONS & ANSWERS

Belzona 1151 (Smoothing Metal) is designed for rebuilding shallow pitting in metal substrates. The paste is applied directly onto the application site with a plastic applicator or spatula. Press down the product firmly to fill all cracks, remove entrapped air, and ensure maximum contact with the surface. Belzona 1151 (Smoothing Metal) can be contoured to the correct profile with a plastic applicator or allowed to cure and then machine down to create a smooth profile, allowing it to fix a hole in metal without welding.

For small quantities of Belzona 1151 use:
  • Mix the 2-part epoxy, Belzona 1151 (Smoothing Metal) using the following instructions: Transfer approximately half of the contents of the Belzona 1151 Solidifier can to the Belzona 1151 Base unit.
  • Mix until a uniform consistency is achieved.
  • Add the remainder of the Solidifier and mix thoroughly to a uniform streak-free material.
  • Epoxy repair composite, Belzona 1151 (Smoothing Metal), can be bought from a local authorized Belzona distributor.   For steps on how to contact an authorized Belzona distributor follow the link: https://www.belzona.com/distributor-finder/